3D Micro-Lattice Ventilated Helmet Pad | DLS, Breathable

3D Micro-Lattice Ventilated Helmet Cushion Pad System

The 3D micro-lattice ventilated helmet cushion pad system is a premium elastomeric polymer inner liner system manufactured using the DLS (Digital Light Synthesis) process. Unlike traditional foam pads, the elastic perforated micro-lattice structure delivers rapid heat dissipation, superior breathability, waterproofing, and odor resistance — while conforming flexibly to different head shapes and sizes for a personalized, comfortable fit.

Available Sets

• 6-Piece Set: 120g — standard coverage configuration
• 10-Piece Set: 165g — full coverage configuration for maximum comfort

Specifications

• Material: Elastomeric polymer (DLS process)
• Color: Black
• Weight: 6-piece set: 120g / 10-piece set: 165g
• Velcro Attachment Points: 14 × 30mm diameter velcro fastening points
• Size: Universal — fits all helmet sizes
• Components: Micro-lattice structure pads + inner liner pads

Compatible Helmets

• Ballistic / bulletproof helmets
• FAST / MICH / WENDY / AirFrame tactical helmets
• Training helmets
• Modified helmets
• All helmets with velcro interior panels

Key Features

• DLS Process Manufacturing: Digital Light Synthesis (DLS) process produces a precise, consistent micro-lattice structure impossible to achieve with traditional foam manufacturing
• Elastic Perforated Micro-Lattice: Open lattice design enables rapid heat dissipation and airflow through the pad for superior breathability vs. solid foam
• Lightweight: Significantly lighter than equivalent foam pads for the same coverage area
• Waterproof: Elastomeric polymer construction is fully waterproof — does not absorb sweat or moisture
• Odor-Resistant: Non-porous polymer surface resists bacterial growth and odor buildup
• Dual-Layer Design: Irregular design with a comfortable layer on top and a structural support layer on the bottom for optimized pressure distribution
• Optimized Edge Design: Edge profile optimized for a more comfortable helmet interior fit
• 14 Velcro Attachment Points: 14 × 30mm diameter velcro dots for secure, rattle-free pad fixation
• Universal Fit: Flexible adjustment to accommodate different head shapes and sizes

Installation Notes

• ⏳ 72-Hour Cure Time: After initial adhesion, allow 72 hours for the velcro adhesive to reach maximum strength and stability
• 🌡️ Cold Weather: In cold temperatures, adhesive may harden and lose tack. Restore to room temperature or gently warm with a hair dryer before use

Why Choose Kevra Defense?

• ✅ DLS process — precision micro-lattice structure
• ✅ Breathable, waterproof, and odor-resistant
• ✅ 14 velcro attachment points for secure fixation
• ✅ Universal fit for all helmet types and sizes
• ✅ 6-piece and 10-piece options for different coverage needs
• ✅ Competitive wholesale pricing
• ✅ Fast global shipping

Contact us for wholesale pricing and bulk orders. Pairs perfectly with our full tactical and ballistic helmet range.